The Test

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All bicycle tires are tested on a rolling resistance test machine with a 77 cm drum and a DC electric motor. The drum is covered with diamond plate to simulate an average road surface.

rolling resistance test machine with a road bike tire mounted

Measurements are taken with an Arduino microcontroller equipped with custom software and hardware. Our setup calculates the average power required to keep the drum at a set speed for a period of 30 seconds. Using our custom setup to measure input power results in a very accurate rolling resistance measurement.


After a warm-up period of 30 minutes, three measurements per air pressure are taken. We then calculate the average of these three runs. After a correction for the electric motor efficiency and subtraction of the power required to spin the drum and wheel to the set speed, the result is the rolling resistance of the tire.


To guarantee our setup delivers consistent results over an infinite time period, we've built a calibration tool that's used to calibrate our machine to known values. We do not use control tires as we feel control tires do not provide a stable baseline over a longer period than 1 year.


The calibrations tool also provides a motor efficiency mapping that we use to calculate the rolling resistance of the tires to real watts.


Some facts about our "standard" rolling resistance test:


  • 77 cm drum diameter.
  • Standard test drum speed of 200 RPM which translates to a speed of 18 mph / 28.8 km/h.
  • Diamond plate drum surface.
  • 42.5 kg load.
  • Computerized measurements.
  • Controlled temperature between 21.5-22.5 °C / 70-73 °F.

For a detailed explanation of rolling resistance check Wikipedia.


Puncture Resistance

Steel needle puncturing road bike tire to test puncture resistance

Total Puncture Score


As of 2021, we've improved the puncture resistance tests and now provide 'Total Puncture Score' as the main puncture resistance indicator.


Total Puncture Score consists of Puncture Force Sharp Needle, Puncture Force Blunt Needle, and Total Tire Thickness. This value will give the best indication of real-life puncture resistance.


After testing a lot of tires, we found that casing material and anti-puncture strips take a lot of force to puncture. The rubber, on the other hand, doesn't take much force to puncture as it's a very soft material. We also found that a tire without an anti-puncture strip, that does have a thick layer of rubber doesn't take a very large force to puncture. In reality, it does offer a lot of puncture protection because the thick layer of rubber simply doesn't allow the object to reach the inner tube.


Furthermore, we found that the hardness of the rubber does make a difference to the required force and our force tests capture some of the differences in rubber compounds. We also found that the thickness of the tire is even more important on tubeless tires as re-sealing after a puncture works better when there is more material for the sealant to hold on to.


Total Puncture Score is calculated by adding the puncture force sharp and blunt needle scores and then adding 50% of that score for every mm of tire thickness. To calculate Total Puncture Score (TPS) the following formula is used:


TPS = sharp + blunt + (sharp + blunt * thickness * 0.5)


This website was started in 2014 and we haven't been able to re-test all tires with the blunt needle. We analyzed the data of 75 tires (tread + sidewall = 150 tests) that were retested with the blunt needle to be able to estimate the Total Puncture Score of tires that only have sharp needle and tire thickness measurements.


Puncture Force Tests


The puncture force tests are performed with steel needles to which weight can be added. The needles get positioned at the center of the tread for the tread puncture test and on the sidewall for the sidewall puncture tests. More weight gets added until it punctures the tire.


We use both a needle with a sharp tip and a needle with a blunt tip to simulate different punctures. We puncture the tires 5 times with both the sharp and blunt needle in both positions for a total of 20 punctures (inner tubes filled with sealant). The large amount of punctures results in a low margin of error as opposed to a big puncture that is done just once.


Puncture Factor


As of 2021, 'Puncture Factor' has been deprecated and is replaced by 'Total Puncture Score'.

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