Vittoria Air-Liner Road Test

Published: 2021-11-05 by Jarno Bierman


Vittoria Air-Liner Road tubeless insert

The Vittoria Air-Liner Road is an extremely light, re-usable, run-flat tire insert that solves some of the shortcomings of tubeless tires at no additional performance cost. Of course, we're always skeptical of products that solve many problems as there must be a trade-off somewhere. This time it seems different, as except for the 24 grams (size S) weight increase, most of the claims appear to be true.


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The first problem the Air-Liner Road solves is inflating tubeless tires, which can be a real problem with some tires and rim combinations. The Air-Liner solves this problem by making sure the beads are pre-seated and inflating the tire becomes extremely easy.


In case of a puncture, the Air-Liner keeps the beads locked into place and even allows you to run on a flat tire in emergency conditions. Although run-flat riding isn't recommended (and rolling resistance will sky-rocket), it'll give you the ability to let the tire sealant do its job and re-inflate the tire easily. If the puncture is too big for the sealant to work, you'll at least be able to get home at a modest speed.


The special thing about the Air-Liner Road is that when the tire is inflated, the Air-Liner shrinks, and it isn't in contact with the tire anymore. There should be no adverse effect on rolling resistance when there is no contact between the tire and Air-Liner. See the animation below, which we found on Vittoria's website, clearly showing how it works. For more information about the Air-Liner Road we suggest to visit Vittoria's Air-Liner Road page that contains a lot more pictures, videos, and recommendations.


Vittoria Air-Liner animnation copyright Vittoria.com

This test was requested, supported, and voted for by our Pro Members. We've tested the Air-Liner Road with 3 road bike tires: Vittoria Corsa Speed G+ 2.0 TLR, Vittoria Corsa G+ 2.0 TLR, and the Continental Grand Prix 5000 S TR. We've averaged the data from those 3 tires and made that available for free for anyone. There were some slight differences between the individual tires but nothing that could affect the outcome of this test.


Pro Members can open the individual tire data and dig into the results further.


Installation and Removal

Vittoria Air-Liner Road package contents copyright Vittoria.com

The Air-Liner Road comes in a nice bag together with a special tubeless valve and a short manual. The special tubeless valve should be used as it has some extra holes that make sure you can easily add sealant.


Vittoria recommends using their sealant or any other sealant that does not contain ammonia, which might damage the Air-Liner.


The Air-Liner Road currently is available in 3 sizes: S, M, and L. See below for Vittoria's chart with their recommendations on which size to use based on tire size and rim width.


Installation and removal of the Air-Liner Road can be quite difficult but can vary greatly depending on the exact rim width and tire size combination. Installation of the Air-Liner is easier than removing it, but we've found a trick that makes it a bit easier and isn't found in the Vittoria manual (see below).


Vittoria also offers a toolkit with some special tools that make removing the tire a bit easier. This toolkit helps make your life easier, but whether you need it depends on your exact tire and rim combination. Below is the size chart found on Vittoria's website with their recommendations based on tire size and rim width.


Vittoria Air-Liner Road size chart copyright Vittoria.com

We've tried both an 18 mm and 22 mm rim with 25 mm tires, and our recommendation on whether you need the toolkit is:


When you're in the higher end of the size chart (size S, 25 or 26 mm tire, 20 or 21 mm rim), you probably don't need the toolkit. When you're in the middle (size S, 25 or 26 mm tire, 18-19 mm rim), you probably need the toolkit. When you're at the lower end of the chart (size S, 23 or 24 mm tire, 15 - 17 mm rim), we're quite sure you also don't need the toolkit as it won't help to get the tire off; it can only be removed by cutting the tire off with wire cutters.


The advantage of a tighter fit will be more pressure on the beads when run flat, which is better, but the right size is a trade-off between functionality and ease of installation/removal. If you don't mind cutting the tire off, get it as tight as you can.


Our tip for easier installation and removal is to pre-seat the beads when installing and keep one bead seated for removal (more below). This gives you about 3 mm of extra room within the rim and will help significantly as more room = easier installation.


Installation tip: This one isn't as important as the removal tip, but when you have a hard time getting it on, it definitely helps. Before mounting the Air-Liner, install the tire without the Air-Liner and inflate it so both beads get seated. Then release the air and gently unseat one bead, and make sure the other bead stays seated. Now get some tire levers and get the bead off the rim and install the Air-Liner.


Removal tip: ALWAYS use this one as it always helps to make removal easier. When you've deflated the tire, do not unseat both beads but make sure 1 bead stays seated. When you only unseat 1 bead, there will be more room left over for the Air-Liner and getting the other bead over the rim edge will be much easier.


Test Set Up and Conditions


All rolling resistance tests were performed with our standard test protocol. This is the same protocol used for nearly all of the rolling resistance data found on this website.


We've used the Air-Liner Road in the "S" size and a 22 mm rim for this test's final data, which technically is 1 mm larger than Vittoria's recommendation.


We also did some tests with an 18 mm rim, and the only difference can be found in the 0 psi / 0 bar test results where the 18 mm rim rolls a bit faster because it fills the tire/rim better when run flat.


If you don't mind the extremely hard removal, a tighter fitting Air-Liner always seems better.


Rolling Resistance Test Conditions


  • Speed of 8 m/s - 28.8 km/h - 18 mph
  • Total wheel load of 42.5 kg / 94 lbs
  • 21.8 mm internal width rim
  • 20 ml sealant
  • Temperature between 21.5-22.5 °C / 71-72 °F
  • Diamond plate drum surface
  • 77 cm drum diameter

Test Results - Air-Liner Road Average of 3 Tires


We've tested the Vittoria Air-Liner Road S with the following tires


  • Vittoria Corsa Speed G+ 2.0 25-622
  • Vittoria Corsa G+ 2.0 TLR 25-622
  • Continental Grand Prix 5000 S TR

To keep the test results easy to understand, we've averaged the test results of the 3 different tires:


No Air-Liner Air-Liner Road S
Air Pressure Watts Watts
100 psi / 6.9 bars 9.8 9.9
80 psi / 5.5 bars 10.9 10.9
60 psi / 4.1 bars 12.6 12.6
40 psi / 2.8 bars 16.6 16.6
20 psi / 1.4 bars Fail 28.1
0 psi / 0 bars Fail 84.4
Average of 3 road bike tires (Speed: 29 kmh / 18 mph, Load: 42.5 kg / 417 N)

The averaged test results clearly show there is no rolling resistance penalty when using the Air-Liner Road. We tried to run the tests down to 20 psi / 1.4 bars without the Air-Liner, but all tires failed because air was lost through the beads. With the Air-Liner, there was still 20 psi / 1.4 bars of pressure after completing the tests.


Rolling resistance at 20 psi / 1.4 bars still looks quite good, although it looked like the wheel was already running on the rim edges. It definitely was running on the rim edges at zero pressure as the Air-Liner isn't stiff enough to support the load. At zero air pressure, rolling resistance sky-rockets to about 85 watts for a single tire.


Although we did test at zero air pressure, we're not sure if tubeless road bike tires filled with sealant will ever drop to zero. Of course, it will if the cut is big enough, but it might very well stop somewhere between 20 and 60 psi for many other punctures as the sealing capability of tubeless sealant depends a lot on the air pressure.


Test Results - Individual Rolling Resistance Data (Pro Members)


The next section is only accessible by our highly valued Pro Members. This section includes all test data of the individual tires used for the Air-Liner Road tests: Vittoria Corsa Speed G+ 2.0 TLR, Vittoria Corsa G+ 2.0 TLR, and the Continental Grand Prix 5000 S TR.


Conclusion


Our main conclusion is that using the Vittoria Air-Liner Road does not harm rolling resistance. Rolling resistance is exactly the same at all air pressures, even down to 40 psi / 2.8 bars which is a pressure that's already way too low for a 25 mm road bike tire.


With the Air-Liner Road, we could complete the tests at 20 psi / 1.4 bars with full pressure remaining after the tests. Without the Air-Liner, all tires failed the 20 psi / 1.4 bars tests as there was air loss through the beads. Even though the tire only runs forward on the rolling resistance machine, this indicates the Air-Liner helps keep the beads seated, which is a considerable performance and safety advantage.


We do see a potential issue when the air pressure is between 40 psi / 2.8 bars and 60 psi / 4.1 bars. At those air pressures, the Air-Liner will have shrunk to quite a small size, and we're unsure if it can support the bead when going through turns at high loads. Just be careful and know the Air-Liner can't protect you under all circumstances.


Although you can technically run on flat tires with the Air-Liner, be aware that you'll be running on the rim edges as the Air-Liner foam isn't stiff enough to support the load. It might become costly if you have some nice expensive wheels as we're not sure the rim edges of expensive wheels can survive that.


The ability to always reinflate your tires is probably the strongest point of the Air-Liner Road. If you have enough sealant in your tires, you probably can recover from quite big punctures as long as you can reinflate the tire and slowly build up the pressure. Carrying a spare tube will be useless as we're quite sure you can't remove the Air-Liner at the side of the road.


We're curious about real-life experiences with the Air-Liner Road. Have you used these? Feel free to leave a comment.


Comments



Road Bike Rolling Resistance Reviews
Excludes previous models/discontinued tires
Visit the road bike overview to view all
Brand Model Watts
VittoriaCorsa Pro Speed TLR 285.6 W
VeloflexRecord TLR 256.3 W
VittoriaCorsa Speed G+ 2.0 (TLR) 257.0 W
ContinentalGrand Prix 5000 TT TR 287.1 W
ContinentalGrand Prix 5000 TT TR (TdF) 257.2 W
SchwalbePro One TT TLE Addix 257.5 W
ContinentalGrand Prix 5000 S TR 258.4 W
MichelinPower Cup TLR 288.5 W
ContinentalGrand Prix 5000 S TR 288.5 W
GoodyearEagle F1 SuperSport R TLC 288.5 W
MichelinPower Time Trial 258.6 W
VeloflexRecord (silica compound) 238.7 W
VittoriaCorsa Speed (tubular) 238.9 W
MichelinPower Cup TLR 258.9 W
VittoriaCorsa Pro TLR 289.3 W
ChallengeCriterium RS 259.4 W
VittoriaCorsa Pro TLR 269.6 W
ContinentalGrand Prix 5000 S TR (tanwall) 259.6 W
ZippTangente Speed Tubeless 259.6 W
TufoComtura Prima TR 289.7 W
SpecializedS-Works Turbo RapidAir 2Bliss Ready T2/T5 269.8 W
ContinentalGrand Prix TT 259.9 W
ContinentalGrand Prix 5000 2510.0 W
MichelinPower Road TLR 2510.1 W
SpecializedTurbo Cotton 2410.1 W
PirelliP Zero Velo TT 2310.2 W
ContinentalGrand Prix SuperSonic 2310.2 W
SchwalbePro One TLE Addix 2510.2 W
PirelliP Zero Velo Race TLR SL 2610.3 W
ContinentalGrand Prix 5000 All Season TR 2810.4 W
SchwalbePro One Aero TLE (Front) 2810.5 W
VeloflexCorsa Race TLR 2510.6 W
MichelinPower Cup 2510.6 W
SpecializedTurbo Cotton Hell of the North 2810.6 W
ContinentalGrand Prix 5000 All Season TR 2510.9 W
PirelliP Zero Race TLR SpeedCore 2810.9 W
MichelinPower Competition 2510.9 W
ContinentalGrand Prix Force II 2411.0 W
PanaracerAgilest TLR 2811.3 W
PirelliP Zero Race TLR SL (TechWall) 2811.3 W
ContinentalGrand Prix Attack II 2211.4 W
EnveSES Road Tire Tubeless 2511.4 W
BontragerR4 320 2511.5 W
SchwalbePro One Aero TLE (Rear) 2811.5 W
PirelliP Zero Race 4S 2611.6 W
SpecializedS-Works Turbo 2Bliss Ready T2/T5 2811.6 W
ZippTangente Speed 2511.6 W
MavicYksion Pro UST Tubeless 2511.7 W
PirelliP Zero Velo Race TLR 2611.7 W
GoodyearEagle F1 R TLC 2811.7 W
ChallengeStrada Pro HTLR 2511.8 W
VeloflexCorsa Evo TLR 2511.9 W
HutchinsonFusion 5 Galactik TLR 11Storm 2512.0 W
VittoriaCorsa N.EXT TLR 2812.1 W
WolfpackRoad Race 2612.1 W
VittoriaCorsa G+ 2.0 TLR 2512.2 W
VittoriaCorsa G+ (tubular) 2512.3 W
VeloflexCorsa Race (clincher) 2512.3 W
VittoriaCorsa N.EXT TLR 2612.3 W
MichelinPower Road 2512.4 W
PirelliP Zero Velo 2512.5 W
VittoriaCorsa Pro Control TLR 2812.5 W
VittoriaCorsa Control G+ 2.0 TLR 2512.6 W
PirelliP Zero Race 2612.6 W
PirelliP Zero Race TLR 4S SpeedCore 2812.8 W
SchwalbePro One (tubetype) Addix 2512.8 W
SpecializedS-Works Mondo 2Bliss Ready T2/T5 2812.8 W
VittoriaCorsa Elite (tubular) 2512.9 W
TufoComtura 4 TR 2812.9 W
CadexRace Tubeless 2513.0 W
VittoriaCorsa G+ 2.0 (open) 2513.0 W
MaxxisPadrone Tubeless Ready 2513.1 W
MaxxisHigh Road 2513.2 W
ChallengeStrada Pro 2513.4 W
SpecializedS-Works Turbo 2413.4 W
BontragerR3 Hard-Case Lite TLR 2513.6 W
PirelliP Zero Road 2613.7 W
Rene HerseChinook Pass Extralight 2813.8 W
SpecializedS-Works Turbo T2/T5 2613.8 W
PanaracerRace L Evo 3 2513.9 W
GoodyearEagle F1 TLC 2513.9 W
ContinentalGrand Prix 2514.0 W
VittoriaCorsa N.EXT 2614.0 W
ContinentalUltra Sport III 2514.1 W
VittoriaCorsa Control G+ 2.0 (open) 2514.1 W
ContinentalCompetition (tubular) 2514.2 W
MichelinPro 4 Endurance v2 2514.5 W
MichelinPower Endurance 2514.5 W
ContinentalGrand Prix 4 Season 2514.6 W
PirelliP Zero Velo 4S 2514.7 W
IRCFormula Pro Tubeless RBCC 2514.8 W
MavicYksion Elite 2515.0 W
TufoComtura Duo 2815.1 W
VittoriaZaffiro Pro G+ 2.0 2515.2 W
VittoriaRubino Pro G+ 2.0 2515.2 W
ZippTangente Course 2515.3 W
MichelinKrylion 2 Endurance 2515.4 W
MichelinPro 4 Service Course 2515.4 W
SchwalbeOne Performance Addix 2515.4 W
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PirelliCinturato Velo TLR 2616.0 W
SchwalbePro One HT (tubular) 2516.1 W
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SchwalbeDurano Plus Addix 2516.4 W
ClementStrada LGG 2516.9 W
MichelinDynamic Sport 2517.3 W
PanaracerRace D Evo 3 2517.4 W
SchwalbeDurano 2518.0 W
SchwalbeLugano II 2518.0 W
VredesteinFortezza Senso All Weather 2518.0 W
ContinentalGatorskin 2519.3 W
ContinentalGator Hardshell 2519.5 W
SchwalbeDurano DD Addix 2519.5 W
MichelinPower All Season 2521.3 W
MaxxisRe-Fuse 2522.6 W
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Brand Model Watts
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Rene HerseSnoqualmie Pass TC Extralight 4413.5 W
ChallengeStrada Bianca Pro HTLR 4014.8 W
UltradynamicoCava Race 3314.9 W
SchwalbePro One TLE Addix 3415.5 W
ContinentalGrand Prix 5000 All Season TR 3515.6 W
SchwalbeG-One RS Super Race 3515.7 W
ChallengeStrada Bianca Pro HTLR 3615.7 W
SchwalbePro One TLE Addix 3215.8 W
ContinentalGrand Prix 5000 TL 3216.0 W
SchwalbeG-One RS Super Race 4016.2 W
ContinentalGrand Prix 5000 All Season TR 3216.3 W
ContinentalTerra Speed TR (tanwall) 4516.4 W
PanaracerGravelKing TLC 3516.6 W
VittoriaCorsa N.EXT TLR 3216.7 W
PanaracerGravelKing TLC 4017.0 W
ContinentalTerra Speed TR 3517.0 W
VittoriaCorsa N.EXT TLR 3417.2 W
ChallengeGetaway Pro HTLR 4017.4 W
Rene HerseSnoqualmie Pass TC 4417.4 W
TufoGravel Thundero 4017.4 W
TufoGravel Speedero 4017.5 W
SchwalbeG-One RS Super Race 4517.6 W
ContinentalTerra Speed TR 4017.8 W
TufoGravel Thundero 4418.1 W
TufoGravel Speedero 3618.2 W
ContinentalTerra Hardpack TR 5018.6 W
UltradynamicoCava Race 4218.9 W
PanaracerGravelKing TLC 3219.0 W
TufoGravel Thundero HD 4019.2 W
PanaracerGravelKing SS TLC 4019.2 W
PirelliCinturato Gravel H 4019.5 W
Rene HerseSnoqualmie Pass TC Endurance 4419.6 W
SpecializedRoubaix Pro 2Bliss Ready 3219.7 W
SchwalbeG-One Overland Super Ground SpeedGrip 5020.0 W
TufoGravel Swampero 4020.1 W
SpecializedS-Works Pathfinder 2Bliss Ready 4220.2 W
SpecializedS-Works Mondo 2Bliss Ready T2/T5 3520.2 W
MichelinPower Gravel 3520.3 W
SpecializedPathfinder Pro 2Bliss Ready 4220.3 W
Rene HerseBarlow Pass TC 3820.4 W
PanaracerGravelKing SK TLC 4020.9 W
ChallengeStrada Bianca Race TLR 3621.2 W
ChallengeGetaway XP Pro HTLR 4021.3 W
PirelliCinturato Cross H 3321.4 W
ContinentalSpeed King CX RaceSport 3221.4 W
PirelliCinturato Gravel M 4521.7 W
VittoriaMezcal III TNT G+ 2.0 4421.9 W
MichelinPower Gravel (v2) 4021.9 W
ContinentalTerra Trail TR 4022.2 W
HutchinsonOveride 3522.2 W
PirelliCinturato Gravel M 4022.7 W
WTBRiddler TCS Light 3722.8 W
MichelinPower Adventure TLR 4822.9 W
SpecializedPathfinder Pro 2Bliss Ready 3823.0 W
Rene HerseSteilacoom TC 3823.1 W
PanaracerGravelKing Plus TLC 3523.1 W
VittoriaTerreno Dry TNT G+ 2.0 3323.2 W
PirelliCinturato Gravel RC 4023.2 W
ZippG40 XPLR 4023.3 W
VittoriaTerreno Zero TNTG+ 2.0 3723.4 W
Rene HerseHurricane Ridge TC Extralight 4223.8 W
PirelliCinturato Velo 3523.8 W
TeravailCannonball Light & Supple 4223.9 W
SchwalbeG-One R Super Race 4024.2 W
MaxxisReaver EXO/TR 4024.2 W
WolfpackGravel SuperSpeed TLR 4024.2 W
Rene HerseSnoqualmie Pass TC Endurance Plus 4424.3 W
Rene HerseHurricane Ridge TC 4224.4 W
PirelliCinturato Gravel RC-X 4024.7 W
VredesteinAventura 3824.7 W
SchwalbeG-One Bite Super Ground SpeedGrip 4024.8 W
WTBResolute TCS Light 4224.8 W
SchwalbeG-One Speed Super Ground V-Guard SpeedGrip 4024.8 W
MaxxisRambler EXO/TR 120 TPI 4025.0 W
PanaracerGravelKing SS Plus TLC 4025.5 W
VittoriaTerreno Mix TNT G+ 2.0 3325.6 W
PirelliCinturato Gravel S 4025.6 W
ChallengeGrifo Pro 3325.7 W
WTBNano TCS Light 4025.8 W
PirelliCinturato Cross M 3325.9 W
SchwalbeG-One Ultrabite TLE SpeedGrip 4026.0 W
SchwalbeG-One Allround Super Ground SpeedGrip 4026.0 W
IRCBoken Doublecross 4226.3 W
WTBByway TCS Light SG2 4026.6 W
VittoriaTerreno Dry TLR G+ 2.0 4026.6 W
VittoriaTerreno Wet TNT G+ 2.0 3328.4 W
ChallengeGravel Grinder 3328.7 W
HutchinsonTouareg Hardskin TLR 4029.0 W
PirelliCinturato All Road 4029.7 W
MaxxisRe-Fuse Gravel 4030.1 W
BontragerGR1 Team Issue 4030.4 W
GoodyearConnector Ultimate 3531.4 W
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Mountain Bike Rolling Resistance Reviews
Excludes previous models/discontinued tires
Visit the MTB overview to view all
Brand Model Watts
SchwalbeThunder Burt Super Ground Addix Speed15.7 W
SchwalbeRocket Ron LiteSkin Addix Speed18.1 W
ContinentalRace King Protection (E-25)18.2 W
SchwalbeRacing Ralph Super Ground Addix Speed19.0 W
ContinentalSpeed King II RaceSport19.1 W
SchwalbeRacing Ralph LiteSkin Addix Speed20.5 W
SchwalbeRacing Ralph Super Race Addix Speed21.5 W
SchwalbeRocket Ron TL-E Addix Speed22.2 W
ContinentalRace King RaceSport22.4 W
SchwalbeRacing Ralph 2019 TLE Addix Speed22.5 W
SchwalbeRocket Ron TL-E Addix SpeedGrip22.7 W
VittoriaMezcal TNT G+ 2.023.5 W
SchwalbeRacing Ray TLE Addix SpeedGrip23.8 W
SchwalbeRacing Ralph TL-E Addix SpeedGrip24.2 W
VittoriaMezcal XC Race TLR G+ 2.024.4 W
ContinentalCross King Protection 29x2.224.5 W
ContinentalRace King Performance ShieldWall24.9 W
VittoriaBarzo TNT G+ 2.025.5 W
SpecializedS-Works Renegade 2BR T5/T725.9 W
SpecializedS-Works Fast Trak 2BR T5/T726.0 W
MaxxisAspen EXO TR26.1 W
IRCMythos XC26.3 W
ContinentalRace King Performance26.3 W
MaxxisRekon Race EXO TR26.6 W
MaxxisRekon Race MaxxSpeed EXO/TR26.8 W
SpecializedS-Works Ground Control 2BR26.8 W
MaxxisIkon 3C MaxxSpeed TLR27.0 W
ContinentalRace King Sport27.0 W
ContinentalCross King Protection 29x2.328.4 W
MaxxisAspen MaxxSpeed EXO/TR28.5 W
MichelinJet XCR28.7 W
PirelliScorpion XC RC Lite Team Edition28.8 W
MaxxisArdent Race 3C EXO TR30.6 W
MichelinForce XC30.8 W
ContinentalMountain King II RaceSport31.5 W
MichelinForce AM32.9 W
KendaSmall Block Eight35.6 W
MaxxisIkon eXCeption Silkworm38.2 W
TufoXC11 TR38.6 W
VittoriaAKA40.7 W
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Touring Bike Rolling Resistance Reviews
Brand Model Watts
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ContinentalGrand Prix Urban16.9 W
SchwalbeMarathon Almotion (OneStar)17.1 W
VittoriaVoyager Hyper17.7 W
ContinentalContact Urban18.4 W
SchwalbeMarathon Efficiency18.5 W
SchwalbeMarathon Supreme19.1 W
SchwalbeMarathon Almotion Addix19.4 W
SchwalbeMarathon Almotion TLE Addix19.7 W
PanaracerPasela PT (ProTite)20.6 W
ContinentalSport Contact II20.6 W
SchwalbeMarathon (GreenGuard)21.3 W
SchwalbeEnergizer Plus21.5 W
CSTE-Series Reach21.9 W
SchwalbeGreen Marathon22.4 W
ContinentalTop Contact II24.2 W
ContinentalUrban Taraxagum24.2 W
ContinentalContact II24.3 W
SchwalbeMarathon Racer24.6 W
SchwalbeKojak24.8 W
ContinentalCity Ride II25.1 W
SchwalbeMarathon Plus25.5 W
SchwalbeMarathon Mondial Evo26.7 W
VredesteinPerfect-E27.3 W
SchwalbeMarathon E-Plus27.4 W
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VittoriaRandonneur32.4 W
ContinentalE.Contact33.4 W
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45NRTHVan Helga43.5 W
45NRTHHusker Du44.2 W
SurlyLarry 27 TPI45.5 W
VittoriaBomboloni TNT46.4 W
MaxxisMammoth47.2 W
PanaracerFat B Nimble47.9 W
KendaJuggernaut Pro51.7 W
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